| Eddy current nondestructive evaluation (NDE) is an important and widely
used method within the broad field of nondestructive testing and inspection.
Conventional eddy current test systems rely on induction coils as sensors
for the induced eddy current field. Since induction coils measure
field changes rather than fields, their field sensitivity is low at low
frequencies. On the other hand, test objects with relatively high
conductivity require low eddy current frequencies in order to induce a
sufficiently large eddy current density in larger depths. The high
field sensitivity of SQUIDs at low frequencies makes them ideally suitable
for such objects. But also at eddy current frequencies of up to 100
kHz, the obtainable signal-to-noise ratio of an NDE system employing a
niobium SQUID can be several hundred times better than that of a system
using an induction coil (given similar spatial resolution).
The figure below shows the principle of our SQUID-based eddy current
NDE system. A circular coil, usually with a diameter of a few mm,
generates eddy currents in the sample to be tested. Inhomogeneities,
such as cracks or inclusions of material having a conductivity different
from that of the sample lead to a distortion of the eddy current flow,
and thus to a change in the eddy current field, which we detect by scanning
the sample with a SQUID. In order to minimize the excitation field
at the location of the SQUID, our system uses an electrical compensation
scheme in which the field of the circular exciation coil is compensated
electronically at the location of the SQUID by feeding part of the excitation
current through the modulation coil used for flux locking the SQUID — see
below.
Measurement configuration used for SQUID-based eddy-current testing.
An excitation coil produces eddy currents in the sample, whose magnetic
field is detected by the SQUID. A compensation coil close to the
SQUID cancels the excitation field at the SQUID.
A low magnetic field noise is required of the sensor measuring the eddy-current
field. On the other hand, the sample itself produces thermal noise so that
the field noise of the sensor usually need not be smaller than about 100
fT in a bandwidth of 1 hertz. The obtainable signal-to-noise ratio
is directly proportional to the excitation field. We use an excitation
field of up to 1 mT peak-to-peak; the current in the excitation coil then
is about 2 A peak-to-peak.
Although the excitation field at the location of the SQUID is minimized
by the
compensation coil, a dynamic range of about 20 to 50 flux quanta is
still needed at the excitation frequency to prevent unlocking of the SQUID
by scanning across larger defects in the sample. The slew rate required
of the flux-locked loop then is about 3 flux quanta per microsecond.
In order to minimize temperature drift and be less susceptable to rf interference,
our system employs a conventional flux-modulated flux-locked loop with
a modulation frequency of 4 MHz. The voltage noise of the electronics
is about 100 pV in a bandwidth of 1 hertz, and the system achieves a dynamic
range of about 15 flux quanta at 100 kHz. The niobium dc SQUID is
used as a magnetometer with a field noise of about 50 fT in 1 hertz bandwidth.
If the excitation frequency is higher than a few kHz, the system can be
operated in a conventional laboratory environment. If the full sensitivity
of the system should be utilized at lower excitation frequencies, a gradiometric
SQUID can be used instead of a magnetometer.
The images below show the eddy current field above two 3-mm-thick niobium
sheets which contained small amounts of foreign material with slightly
higher conductivity (seen as bright spots in the image). This measurement
was performed with our SQUID NDE system at an eddy current frequency of
20 kHz, at which the skin depth was about the thickness of the sheet. |